What the market actually charges for screen setup
Published 2026 rates put screens at $15–$35 each. Here is how that lands on a real quote, and why the same fee ruins a 12-piece order and vanishes on 200.
Setup fees, quantity breaks, art time, and what the market actually charges. 27 articles.

Published 2026 rates put screens at $15–$35 each. Here is how that lands on a real quote, and why the same fee ruins a 12-piece order and vanishes on 200.
Screens, makeready, reclaim and the press time nobody bills for. A line-by-line cost model you can check against your own week.
Most price matrices break at 12, 24, 48, 72 and 144 because everyone else does. What the breaks should actually be built from, and how to test yours.
US commercial rates run $0.50–$1.50 per thousand stitches. Why stitch count alone underprices half your work, and what to charge on top of it.
Blanks go up, your matrix does not, and the gap comes out of your margin. How to put prices up, when to do it, and what to say.
A rush charge is not a penalty, it is the cost of disruption. What a rush actually costs you, and how to price it without losing the customer.
Screen, DTF, DTG, embroidery and vinyl all price on different logic. How to present them so a customer can choose sensibly.
A second location is a second setup, not a percentage uplift. What each additional placement really costs across methods.
Lower than retail, higher than you think. What a trade rate should cover, and why decorators consistently underprice work for other decorators.
Headwear does not price like a shirt. Structured fronts, small run counts and higher blank costs change the arithmetic in ways that catch shops out.
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